At BP Solutions Group, we've established ourselves as Asheville's premier folding carton manufacturer, providing custom packaging solutions that help local businesses stand out in a competitive marketplace. With 100 years of manufacturing expertise and deep roots in Western North Carolina, we combine technical excellence with the personal touch that only a local partner can provide.

Your Trusted Local Packaging Partner in Western North Carolina

Our state-of-the-art facility in Asheville specializes in creating custom folding cartons that protect your products, enhance your brand presence, and deliver a memorable unboxing experience for your customers. From concept to completion, our team works closely with you to develop packaging solutions that align with your vision, budget, and sustainability goals.

Why Choose BP Solutions Group for Your Custom Packaging Needs?

1. Local Expertise with Global Standards

As an established packaging company in Asheville, NC, we understand the unique needs of businesses in our region. Our local presence means faster turnaround times, reduced shipping costs, and the convenience of in-person consultations when needed. However, our capabilities and quality standards rival those of much larger national manufacturers.

2. Full-Service Custom Carton Manufacturing

We offer comprehensive folding carton services under one roof:

• Print Design Review: Our experienced team reviews carton structures to be sure your design works in function and visual appeal 
• Prototype Development: See and test your packaging before committing to full production
• High-Quality Production: State-of-the-art offset and digital printing for exceptional color reproduction
• Specialty Finishes: Enhance your packaging with aqueous coatings, UV coatings, soft-touch finishes, and more
• Custom Die-Cutting: Create unique shapes and structural elements that make your packaging distinctive
• Quality Assurance: Rigorous testing ensures your cartons meet the highest standards

3. Serving Diverse Industries Across Western North Carolina

Our custom packaging solutions serve businesses throughout Buncombe County and beyond, including:

• Craft Food & Beverage Producers
• Natural Products & Supplements
• Cosmetics & Personal Care
• Retail Consumer Goods
• Electronics & Technology
• Healthcare & Pharmaceutical
• Specialty & Luxury Products

Our Custom Folding Carton Manufacturing Capabilities

1. Diverse Board Stock Options

We offer a wide range of paperboard materials to suit your specific product requirements:

• SBS (Solid Bleached Sulfate): Premium white board for high-end applications
• SUS (Solid Unbleached Sulfate): Natural kraft board with superior strength
• CRB (Coated Recycled Board): Environmentally friendly option with good printability
• Specialty Boards: Custom options including FSC-certified and sustainable alternatives

2. Advanced Printing Technologies

As a leading packaging solutions provider in Asheville, we offer both traditional and digital printing options:

• 6-Color Offset Printing: Exceptional quality for medium to large production runs
• Digital Printing: Ideal for small batch carton manufacturing, prototypes, and variable data
• Custom Mixed Colors: Precise color matching to maintain brand consistency
• High-Resolution Graphics: Sharp, clear images that showcase your products effectively

3. Finishing Options

Enhance your custom folding cartons with a variety of finishing techniques:

• Aqueous Coating: Provides scuff resistance and subtle sheen
• UV Coating: Creates a high-gloss, premium appearance
• Soft Touch Coating: Adds a velvety texture for an upscale feel
• Die-Cutting: Creates windows, handles, or custom shapes
• Embossing/Debossing: Adds tactile dimension to your packaging
• Foil Stamping: Creates metallic accents for premium appeal

4. Box Styles and Structures

As an experienced carton manufacturing company in Western North Carolina, we produce various folding carton styles:

• Tuck End Cartons: Standard boxes with tucked flaps
• Reverse Tuck End Cartons: Opens from either end for easy access
• Straight Tuck End Cartons: Classic design with clean lines
• Auto-Bottom Cartons: Self-erecting bottom for efficient assembly
• Snap-Lock Bottom Cartons: Secure closure without glue
• Custom Structures: Unique designs tailored to your specific requirements

The Benefits of Working with a Local Packaging Manufacturer

1. Responsive Customer Service

As your local packaging partner in Asheville, we offer personalized attention that national manufacturers simply can't match. Our team is readily available to answer questions, address concerns, and make adjustments to ensure your complete satisfaction.

2. Faster Turnaround Times

Working with a Western North Carolina carton manufacturer means shorter lead times. Our proximity eliminates extended shipping delays and allows for quicker response to your changing needs. For local businesses, this can mean the difference between meeting a crucial deadline or missing a market opportunity.

3. Reduced Environmental Impact

Choosing a local packaging company reduces transportation distances, lowering the carbon footprint of your packaging supply chain. Additionally, our Asheville facility implements sustainable manufacturing practices and offers eco-friendly packaging options for environmentally conscious brands.

4. Supporting the Local Economy

By partnering with BP Solutions Group for your custom packaging needs, you're supporting jobs in Asheville and contributing to the economic vitality of Western North Carolina. Your investment stays in the community, creating a positive ripple effect throughout the local economy.

Our Custom Folding Carton Process

1. Consultation and Print Readiness

Our process begins with understanding your product, brand, and packaging requirements. Our team works with you to ensure your design is print-appropriate and ready. As an experienced packaging solutions provider in Asheville, we consider every aspect of your packaging needs, from retail display requirements to supply chain considerations.

2. Prototyping and Refinement

Before proceeding to full production, we create prototype samples that allow you to see and test your packaging design. This crucial step ensures that your folding cartons meet your expectations and perform as intended. We welcome your feedback and make necessary adjustments to perfect your packaging solution.

3. Production Excellence

Once your design is approved, our skilled production team brings it to life using state-of-the-art equipment. Our rigorous quality control processes ensure consistency throughout your order, whether you need small batch carton manufacturing or larger production runs. As a trusted Buncombe County packaging solutions provider, we maintain the highest standards at every stage of production.

4. Delivery and Support

We coordinate delivery to meet your schedule and provide ongoing support to address any questions or concerns. Our commitment to your satisfaction extends beyond the completion of your order, as we view each client relationship as a long-term partnership.

Sustainable Packaging Solutions in Western NC

As an environmentally conscious folding carton manufacturer in Asheville, NC, we're committed to sustainable packaging practices:

1. Eco-Friendly Materials

• FSC-certified papers from responsibly managed forests
• Recycled content options with excellent printability
• Boards with biodegradable or compostable properties
• Materials optimized for end-of-life recyclability

2. Sustainable Manufacturing Practices

• Energy-efficient production equipment
• Waste reduction and recycling programs
• Water-based coatings and environmentally friendly inks
• Continuous improvement in our environmental performance

3. Design for Sustainability

Our team incorporates sustainable principles into your custom folding cartons:

• Optimized material usage to reduce waste
• Structural efficiency for shipping and storage
• Designs that facilitate consumer recycling
• Right-sizing to eliminate unnecessary packaging

Custom Food Packaging Solutions for Asheville's Culinary Creators

As a food-friendly city, Asheville has a thriving community of specialty food producers. Our custom food packaging manufacturing services cater specifically to these businesses:

1. Food-Safe Materials and Processes

• FDA-compliant board stocks
• Food-grade coatings and inks
• Manufacturing processes that ensure packaging purity
• Barrier options for moisture, grease, and oxygen when needed

2. Packaging That Preserves Freshness

• Structural designs that protect delicate products
• Options for extending shelf life
• Solutions for various food environments (frozen, refrigerated, ambient)
• Custom inserts to prevent product movement and damage

3. Showcasing Culinary Craftsmanship

• High-quality printing that displays food photography beautifully
• Clear windows to showcase product appearance
• Packaging that enhances the consumer experience

Retail Packaging Solutions for North Carolina Businesses

In today's retail environment, packaging plays a crucial role in product success. Our custom retail packaging solutions help North Carolina businesses create a compelling presence on store shelves:

1. Attention-Grabbing 

• Eye-catching graphics and finishes
• Structural elements that differentiate your products
• Packaging that communicates your brand story
• Designs optimized for retail display environments

2. Practical Retail Considerations

• Efficient case packing for shipping to retailers
• Stackable designs for effective merchandising
• Appropriate packaging dimensions for shelf space optimization
• Compliance with retailer packaging requirements

3. Enhanced Consumer Experience

• Easy-open features
• Reclosable options when appropriate
• Clear product information and usage instructions
• Packaging that enhances perceived value

Choose Asheville's Trusted Folding Carton Manufacturer

When you partner with BP Solutions Group for your custom folding carton needs, you're choosing a local packaging manufacturer with the experience, capabilities, and commitment to help your products succeed in the marketplace.

Our combination of technical expertise, quality production, and personalized service makes us the preferred packaging partner for businesses throughout Western North Carolina and beyond.

Ready to Discuss Your Custom Packaging Project?

Contact us today to schedule a consultation with our packaging experts. We'll discuss your needs, explore options, and develop a custom folding carton solution that enhances your product and strengthens your brand.

Phone: 828-252-4476
Email us online
Address: 24 Wilmington St, Asheville, NC 28806

Serving Asheville, Buncombe County, and all of Western North Carolina with exceptional custom packaging solutions since 1925.